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Automotive Metrology

Every component.
Measured with purpose.

Automotive manufacturing demands control across geometry, tolerances, assemblies and hidden structures. GTS combines ZEISS 3D scanning, CMM and industrial CT technologies to inspect components throughout the manufacturing lifecycle.

3D Scanning Full-field surface inspection
CMM Precision dimensional measurement
Industrial CT Non-destructive internal inspection
Automotive Component Inspection

Quality control has to keep pace with automotive complexity.

Automotive components are increasingly complex, combining tight dimensional requirements, freeform surfaces, assemblies and internal features within the same part.

Inspection therefore cannot rely on a single measurement method. The right technology depends on what needs to be verified — from surface geometry and critical dimensions to internal defects and hidden structures.

GTS provides access to ZEISS metrology technologies that support dimensional inspection, CAD comparison, assembly verification, tooling validation and production quality assurance.

From requirement to measurement

01
Define the requirement Tolerances, geometry, material and inspection objective.
02
Select the technology 3D scanning, CMM, CT or a multi-sensor approach.
03
Capture the data Measure the component using the appropriate ZEISS system.
04
Analyse the result Compare geometry, dimensions, defects and deviations.
Inspection Challenges

Where automotive manufacturing needs better measurement.

Different stages of automotive manufacturing introduce different quality risks. Measurement needs to reveal the right information at the right stage.

01 / DIMENSIONAL CONTROL

Tight component tolerances

Verify critical dimensions, geometric tolerances and feature locations against drawings and specifications.

02 / ASSEMBLY

Alignment and fit

Identify dimensional deviations that can affect assembly alignment, interfaces and downstream fit.

03 / CASTINGS

Hidden defects and porosity

Inspect internal structures and casting conditions without destroying the component.

04 / PLASTICS

Warpage and deformation

Capture full-field surface deviations across moulded automotive plastic components.

05 / TOOLING

Tool and process variation

Validate tooling and identify dimensional changes that may develop during production.

06 / DEVELOPMENT

Faster inspection feedback

Turn measurement data into actionable information for development, quality and manufacturing teams.

Manufacturing Lifecycle

Measurement should follow the part through development.

Inspection is not limited to final quality control. Measurement can support decisions from early development through production.

Stage 01

Prototype

Validate early geometry and compare physical parts against design intent.

Stage 02

Tool & Die

Verify tooling geometry and identify dimensional deviations before production.

Stage 03

First Article

Confirm critical characteristics and dimensional requirements before production release.

Stage 04

Production

Monitor variation and verify components against defined quality requirements.

Stage 05

Root Cause

Use measurement data to investigate deviations, defects and process-related changes.

Automotive Applications

Inspection across the automotive component lifecycle.

Apply the right measurement approach to the component, material and quality requirement.

01 / BODY-IN-WHITE

Body-in-White

Verify structural geometry, interfaces, alignment and dimensional relationships across body structures and assemblies.

02 / POWERTRAIN

Engine & Powertrain Components

Inspect machined and precision components for dimensional accuracy, geometric tolerances and critical interfaces.

03 / CASTINGS

Automotive Castings

Analyse internal structures, porosity, voids, wall thickness and complex casting geometry using industrial CT.

04 / PLASTICS

Automotive Plastic Components

Measure warpage, deformation and full-field dimensional variation across injection-moulded automotive components.

05 / EV & ELECTRONICS

EV & Automotive Electronics

Inspect housings, electronic components and complex internal structures where non-destructive measurement can provide additional insight.

06 / TOOLING & ASSEMBLY

Tooling & Assembly Validation

Validate tooling, fixtures and assemblies against CAD, drawings and defined dimensional requirements.

Multi-Sensor Metrology

Measure the geometry you can see. Inspect what you cannot.

Automotive components can require different measurement approaches depending on their geometry, tolerance, material and inspection objective.

3D Scanning Full-field surface measurement and CAD comparison.
CMM High-accuracy measurement of critical features and geometric tolerances.
Industrial CT Non-destructive inspection of internal structures and hidden defects.
Metrology Software Analyse deviations, dimensions and inspection data.
ZEISS Technology

Equipment for every stage of automotive inspection.

From fast 3D capture and dimensional inspection to internal defect analysis and advanced measurement software, ZEISS technologies provide the measurement capability needed across automotive development and production.

ZEISS ATOS Q industrial 3D scanner for automotive inspection
3D Scanning

ZEISS ATOS Q

Compact industrial 3D scanning for fast, accurate surface measurement, dimensional inspection and full-field analysis of automotive components.

Explore ATOS Q →
ZEISS T-SCAN hawk 2 handheld 3D scanner
3D Scanning

ZEISS T-SCAN hawk 2

Flexible handheld 3D scanning for large components, difficult geometries, inspection areas and applications where mobility is essential.

Explore T-SCAN hawk 2 →
ZEISS METROTOM industrial CT scanner
Industrial CT

ZEISS METROTOM

Non-destructive CT inspection for analysing internal geometries, voids, porosity, wall thickness and assemblies without cutting the component apart.

Explore METROTOM →
ZEISS SPECTRUM coordinate measuring machine
Coordinate Measuring Machines

ZEISS SPECTRUM

Versatile CMM technology for accurate dimensional inspection of automotive components, tooling and production parts.

Explore SPECTRUM →
ZEISS INSPECT metrology software
Metrology Software

ZEISS INSPECT

Powerful inspection software for evaluating 3D scan data, deviations, GD&T, surface conditions and dimensional results.

Explore ZEISS INSPECT →
ZEISS CALYPSO CMM metrology software
CMM Software

ZEISS CALYPSO

Intuitive measurement software for efficient coordinate measurement and repeatable dimensional inspection of automotive components.

Explore ZEISS CALYPSO →
GTS × ZEISS

Technology is only part of the measurement solution.

The right inspection system depends on the component, tolerance, material, geometry and quality objective. GTS combines ZEISS technology with local application expertise to help manufacturers identify the right measurement approach.

Authorised ZEISS Partner

Access to ZEISS industrial metrology technologies and application expertise.

Application-Driven Selection

Technology selection based on the actual inspection requirement rather than equipment alone.

Local Support

Installation, commissioning, training, calibration and technical support in Singapore.

Multi-Technology Capability

3D scanning, CMM and industrial CT solutions across different inspection requirements.

Let’s Talk Metrology

Have a part you need to measure?

Bring us your measurement challenge. Discuss your component, tolerance requirements and inspection objectives with our metrology specialists.