Inspection Solutions for Cable & Connector Assemblies
Inspect connector geometry, pin alignment, assembly fit and internal features with ZEISS metrology solutions for small and detailed components.
Measure the features that determine connector performance
Cable and connector assemblies combine small geometric features with demanding dimensional requirements. Connector housings, pins, contacts and mating features must work together as intended.
GTS provides ZEISS metrology solutions for dimensional, optical, multisensor and non-destructive inspection. The measurement approach can be matched to the geometry and inspection requirement of the component.
Small components can contain complex inspection requirements
Connector and cable assemblies can contain small, closely spaced and enclosed features where dimensional variation may affect assembly or electrical performance.
Connector Geometry
Verify housing dimensions, mating surfaces and critical connector geometry against design requirements.
Pin Alignment
Measure the position and alignment of contact pins and other small connector features.
Assembly Fit
Inspect mating features and dimensional relationships that affect how components fit together.
Small Features
Capture detailed geometry on compact components where measurement access can be challenging.
Internal Structures
Inspect enclosed geometry and internal features without destructive disassembly.
Dimensional Verification
Compare measurement results with CAD and defined inspection requirements.
Inspect the geometry, interfaces and structures within the assembly
Different connector and cable components can require different measurement approaches depending on the features being verified.
Connector Geometry
Capture and evaluate connector housings, interfaces, surfaces and other critical geometric features.
Pins & Contacts
Inspect small contact features, alignment, position and dimensional characteristics.
Cable Assemblies
Assess assembled components and mating features where dimensional consistency matters.
Internal Structures
Use industrial CT to inspect enclosed geometry and internal structures without destructive disassembly.
Match the measurement method to the inspection requirement
Surface geometry, critical dimensional features and hidden structures can require different measurement technologies.
3D Scanning
Capture detailed surface geometry for dimensional inspection and CAD comparison of small components and connector housings.
Multisensor Measurement
Combine optical and tactile measurement for components containing different types of dimensional features.
Industrial CT
Inspect internal structures, enclosed features and assemblies non-destructively using industrial Computed Tomography.
Inspect what cannot be seen from the outside
Some cable and connector features are enclosed within the assembly and cannot be fully evaluated through external measurement alone.
Industrial CT provides a non-destructive way to capture internal structures and support dimensional, defect and assembly inspection.
- Internal geometry inspection
- Non-destructive inspection of assemblies
- Internal feature measurement
- Assembly status inspection
- Defect and internal structure analysis
Start with the measurement problem
The appropriate technology depends on what needs to be measured, how accessible the feature is and whether the inspection concerns external or internal geometry.
ZEISS systems for cable and connector inspection
Explore the ZEISS systems relevant to dimensional, multisensor, CT and 3D inspection applications for cable and connector components.
GOM Scan 1
Compact 3D scanning for capturing detailed surface geometry on small components and connector features.
Explore GOM Scan 1ZEISS O-INSPECT
Multisensor measurement combining optical and tactile inspection for components with different types of dimensional features.
Explore ZEISS O-INSPECTZEISS METROTOM 800 225 kV
Industrial CT for small plastic and metal parts through to medium-sized mixed-material parts such as connectors, supporting dimensional inspection, defect analysis and assembly control.
Explore METROTOM 800 225 kVZEISS INSPECT
Metrology software for analysing measurement data, CAD comparison, GD&T evaluation, inspection and reporting.
Explore ZEISS INSPECTZEISS technology with local application support
Choosing a metrology system is only part of the inspection process. The measurement method, application workflow and system configuration all need to suit the component being measured.
Global TechSolutions supports ZEISS industrial metrology applications in Singapore, helping customers evaluate suitable measurement approaches around their inspection requirements.
Authorised ZEISS Business Partner
Access the current ZEISS industrial metrology portfolio through Global TechSolutions.
Application-Led Selection
Select measurement technology around the component, geometry and inspection objective.
Demonstrations Using Your Parts
Discuss your component and inspection requirement with the GTS team.
Local Support
Access local support for your ZEISS metrology requirements in Singapore.
Have a part you need to measure?
Bring us your measurement challenge. Discuss your component, tolerance requirements and inspection objectives with our metrology specialists.